A Success Story in Energy Management and Sustainability

Unlocking Efficient Energy Solutions

VB Group, a global leader in digital transformation and industrial solutions, developed Wistwin a wise digital twin platform designed to revolutionize energy management in manufacturing industries. The platform’s advanced energy management module has enabled various industries to reduce power consumption, minimize carbon footprints, and achieve their sustainability goals. This case study showcases how Wistwin’s cutting-edge technology helped clients optimize energy usage, maintain statutory compliance, and drive operational efficiency.

Manufacturing industries face immense challenges related to energy consumption, cost control, and sustainability compliance. Many industries struggle with identifying high energy consumption points, addressing energy wastage, and managing harmonics distortion and reactive power consumption. These challenges lead to inefficiencies, increased costs, and potential penalties due to non-compliance with statutory power factor regulations.

Clients

Wistwin’s Energy Management Module

Wistwin provided a comprehensive energy management solution through its digital twin platform, offering real-time monitoring, analytics, and predictive insights powered by artificial intelligence (AI). VB Group's expert team conducted on-ground data collection, created a digital twin of the system, and performed energy audits and power system studies.

The Wistwin Approach

Initial Assessment: Comprehensive energy audit and feasibility study.
Data Collection: Installation of IoT devices and integration with existing systems.
Digital Twin Creation: Development of a real-time virtual replica of the energy systems.
Monitoring and Analysis: Continuous data streaming and AI-based analytics.
Optimization: Recommendations and implementation of energy-saving measures.

Key Features of Wistwin

01. Data Collection and Integration:: - Ground data collection and digital twin creation of the system.
- Energy audits and power system studies to classify energy consumption points.
- Integration of CNC controllers from reputed brands like Siemens and Fanuc to a centralized database.
02. Industrial IoT Implementation:: - Installation of IoT devices to gather energy consumption data, including parameters like current, voltage, power usage, reactive power, and more.
- Collection of data from machines, meters, and other industrial sources.
03. AI-Driven Analytics:: - Identification of anomalies in high consumption, idle times, energy wastage, and more.
- Analysis of harmonics distortion and reactive power consumption to maintain unity power factor.
04. Sustainability and Compliance:: - Support in avoiding penalties by addressing power quality issues.
- Enabling clients to maintain statutory compliance with power factor regulations.

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The deployment of Wistwin led to remarkable outcomes for VB Group’s clients

Energy Savings

Achieved up to 30% reduction in energy consumption.

Sustainability Goals

Significant decrease in carbon emissions, contributing to global sustainability targets.

Cost Efficiency

Avoidance of penalties by maintaining compliance with power factor requirements.

Client Testimonials

Wistwin transformed our approach to energy management. The insights provided by the digital twin platform helped us reduce waste and optimize operations. We not only saved costs but also moved closer to our sustainability objectives.

Manufacturing Plant Manager

The AI-powered analytics and predictive maintenance features of Wistwin enabled us to address inefficiencies proactively.
The VB Group team’s expertise and support made all the difference.

EHS Leader, Steel Industry

Conclusion:
Wistwin has proven to be a game-changer for energy management in the manufacturing sector. With its intelligent, AI-powered digital twin technology, industries can enhance efficiency, reduce costs, and achieve their sustainability goals. The success stories of VB Group’s clients demonstrate Wistwin’s immense potential to drive positive change in industrial energy management and contribute to a greener, more sustainable future.